Wash bays are integral facilities that can help ease the operations of construction and mining sites since these places are constantly exposed to mud, dirt, and dust.
They need truck wash bay systems to regularly clean their vehicles and pieces of equipment, which can improve their functionality and smoothen your workflow.
Don’t let the dirt and mud stick into the gears of your construction and mining trucks, hinder their efficiency, and interrupt your operations. Discover how to install a functional wash bay in your sites.
What Is a Wash Bay?
A wash bay is a facility designed to wash and clean different vehicles, containers, and machinery. You can install these structures permanently or temporarily and design them in different sizes and forms based on their location.
Your equipment and truck washing systems must have a purifying and treating system for the used water before releasing it into the sewer. This is to prevent environmental contamination.
What Are the Different Types of Wash Bays?
Wash bays come in different types based on their functions. Let us discover the various forms of these structures based on their two common categories, which are:
Portable Wash Bays
As the name suggests, a portable wash bay is a temporary washing facility that can easily be installed and transferred from one construction and mining site to another.
They are the perfect cost-efficient options for rented space or organisations requiring site changes, such as construction.
Portable wash bays provide built-in storage and purifiers that store and clean the contaminated water spent washing a particular heavy machinery, vehicle, or equipment. They can reuse the water by purifying it, eliminating waste and contaminants, and ensuring its cleanliness and safety.
This type of wash bay stands out because of its accessibility and versatility. You can easily install it into your new location and disassemble it when you need a construction site change.
Permanent Wash Bays
These truck and wheel wash systems are the ideal, long-lasting solution to clean your dirty construction and mining vehicles, machinery, and tools. They are excellent washing systems for industries with a permanent operation site.
Most fixed wash bays are designed and built to meet your industry’s unique requirements. Regardless of the type, size, and number of your vehicles and tools, you can craft a wash bay catering to your needs.
How to Install a Wash Bay in Construction and Mining Sites?
Putting a wash bay in construction and mining locations requires thorough planning and execution. To help you create an efficient washing system, we have created a comprehensive guide for you.
Conduct Site Inspection and Assessment
Performing a site inspection allows you to get an idea of the layout of your washing system and determine the size, accessibility, and configuration.
It also helps you identify the possible environmental concerns in the area and make a relevant solution to ensure regulatory compliance and a seamless installation process.
Create a Hydraulic Design
A hydraulic system is integral in operating your wash bay since it produces, controls, and transmits power.
A hydraulic design is essential because it guarantees the structures are big enough to withstand designated flood conditions while remaining passable and preventing flooding.
Professionally craft a hydraulic design and submit it to the local authority to examine if it meets the wash bay requirements and standards, allowing you to make more time for adjustments and prevent installation delays.
Prepare the Site for Excavation
A wash bay comprises different parts, such as the pipes that you need to install underground, requiring excavation to set up and ensure proper working drainage.
You can use a systematic approach in preparing the site for excavation, starting with a comprehensive analysis to determine the soil condition, drainage patterns, and topography.
Eliminating the debris and existing structures in the area also helps maintain a clean and accessible space to install the below-ground truck washing equipment.
With a thorough cleaning and preparation process, you can set the stage for your washing facility’s proper foundation and structure.
Create a Durable Concrete Base
Excavating the site may result in uneven ground, so you must create a durable concrete base in the compacted soil to even out the surface.
You can form a formidable base using the traditional method of pouring freshly mixed concrete into the site and waiting for it to set or the unconventional approach to installing a precast concrete base.
You can choose which concrete base creation method is more accessible and can make your vehicle cleaning station project more efficient.
Affix the Overground Components
When the concrete base is all set and cured, you can start setting up the overground parts of your wash bays. Install your washing system’s oil separators, control panels, pump systems, and other integral components.
Some parts require wiring. When connecting the wires and cables of your overground components, thoroughly check if the connection is working correctly to ensure a safe and efficient operation and prevent any issues that lead to system malfunction.
Install a Roof on Your Washing System
You can personally customise your washing bay design, depending on the needs and specifications of your project and your construction or mining location. If the site of your wash bay is constantly exposed to extreme weather conditions, installing a roof is essential.
The roof can protect your cleaning station from external elements, such as rainwater, that may contaminate the stored water, negatively impacting its performance and hindering operations.
Contact Us for High-Quality Vehicle Washing Equipment
Efficient wash systems can significantly improve your construction and mining truck cleaning game. Install a high-quality and innovative vehicle cleaning station with Wash Systems Australia.
For more information about the products we offer, please call us on 1800 092 210.